ITAC Assessment: AS0077
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ITAC Assessment: AS0077
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Assessment Year 1993
Principal Product STEEL CASTINGS
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area
n/a
Annual Production 6,000
ton
Production Hrs. Annual 2,400
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,833,627 61,808,618
kWh
Natural Gas $226,382 73,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $85,251 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,829

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.5194: Redesign process $15,475 $11,000 - $15,475
-
MMBtu
02 2.2511: Insulate bare equipment $10,939 $9,136 - $10,939
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,200 $15,080 $8,200
178,781
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $251 $1,440 $251
5,569
kWh
-
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $28,014 $135,000 $41,100
480,363
kWh
$(-13,086.0)
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,281 $500 $2,281
49,824
kWh
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,482 $81,500 $18,482
402,989
kWh
-
08 2.4133: Use most efficient type of electric motors $473 $2,507 $473
10,258
kWh
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,136 - $1,136
24,912
kWh
-
TOTAL RECOMMENDED $85,251 $256,163 $71,923
1,152,696
kWh
$13,328
-
MMBtu
TOTAL IMPLEMENTED $14,829 $12,143 $3,890
84,994
kWh
$10,939
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs