ITAC Assessment: AR0182
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ITAC Assessment: AR0182
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Assessment Year 2000
Principal Product Steel Forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $5
M
to 10
M
# of Employees 85
Plant Area 186,000
ft2
Annual Production 600,000
pieces
Production Hrs. Annual 5,787
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $229,941 6,220,985
kWh
Electricity Demand $208,476 23,678
kW-mo/yr
Natural Gas $404,499 143,645
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $301,803 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $77,452

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $916 $1,360 $586
15,826
kWh
$330
-
kW-mo/yr
- - - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $351 - $225
6,155
kWh
$126
-
kW-mo/yr
- - - -
03 2.7111: Reduce illumination to minimum necessary levels $496 $180 $252
6,741
kWh
$244
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,868 $130 $8,095
218,933
kWh
$3,773
-
kW-mo/yr
- - - -
05 2.2442: Preheat combustion air with waste heat $60,765 $150,000 - - $60,765
-
MMBtu
- - -
06 3.4154: Eliminate leaks in water lines and valves $4,468 $175 - - - $4,468
-
Tgal
- -
07 3.1191: Change procedures / equipment / operating conditions $222,939 $244,000 - - $64,818
-
MMBtu
- $89,910
-
lb
$68,211
TOTAL RECOMMENDED $301,803 $395,845 $9,158
247,655
kWh
$4,473
-
kW-mo/yr
$125,583
-
MMBtu
$4,468
-
Tgal
$89,910
-
lb
$68,211
TOTAL IMPLEMENTED $77,452 $150,305 $8,320
225,088
kWh
$3,899
-
kW-mo/yr
$60,765
-
MMBtu
$4,468
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs