ITAC Assessment: AR0159
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ITAC Assessment: AR0159
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Assessment Year 1999
Principal Product Garage Door Accessories
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 185,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 7,508
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $127,894 1,882,474
kWh
Electricity Demand $24,179 7,518
kW-mo/yr
Natural Gas $33,461 7,306
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,964 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,448

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.7111: Reduce illumination to minimum necessary levels $1,107 $102 $555
17,585
kWh
$552
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $196 $104 $68
2,052
kWh
$128
-
kW-mo/yr
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $453 - $270
8,499
kWh
$183
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,728 $110 $9,337
294,549
kWh
$4,391
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $749 $1,547 $450
14,361
kWh
$299
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $2,513 $100 $1,583
49,824
kWh
$930
-
kW-mo/yr
- -
07 3.5217: Reuse / recycle/ sell paper products $3,764 - $(-30.0)
(-586)
kWh
- $4,480
-
lb
$(-686.0)
08 4.514: Re-arrange equipment layout to reduce handling costs $8,409 $5,000 - - - $8,409
09 4.445: Install equipment to move product $42,045 $30,000 - - - $42,045
TOTAL RECOMMENDED $72,964 $36,963 $12,233
386,284
kWh
$6,483
-
kW-mo/yr
$4,480
-
lb
$49,768
TOTAL IMPLEMENTED $63,448 $31,861 $11,678
368,699
kWh
$5,931
-
kW-mo/yr
$4,480
-
lb
$41,359
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs