ITAC Assessment: AM1000
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ITAC Assessment: AM1000
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Assessment Year 2027
Principal Product Downhole Drill Bits
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533: Oil and Gas Field Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 260
Plant Area 250,000
ft2
Annual Production 7,800
pieces
Production Hrs. Annual 5,472
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $538,548 13,022,100
kWh
Electricity Demand $638,762 32,271
kW-mo/yr
Electricity Fees $19,829 -
Natural Gas $731 79
MMBtu
Other Gas $547 1
MMBtu
Waste Disposal Costs
Water Usage $61,349 8,918
Tgal
Water Disposal $55,008 8,918
Tgal
TOTAL YEARLY COSTS $1,314,774
RECOMMENDED SAVINGS* $422,954 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Usage Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $34,789 $17,500 - - $8,697 - - $26,092
02 2.8114: Change rate schedules or other changes in utility service $73,849 $405 $(-32,883.0)
-
kWh
$106,732
-
kW-mo/yr
- - - -
03 2.3212: Optimize plant power factor $6,914 $11,898 - $6,914
-
kW-mo/yr
- - - -
04 3.4116: Meter recycled water (to reduce sewer charges) $21,796 $4,405 - - - - $21,796
-
Tgal
-
05 3.4115: Recover and reuse cooling water $11,972 $18,367 $(-73.0)
(-1,782)
kWh
- - $12,045
-
Tgal
- -
06 2.7224: Reduce space conditioning during non-working hours $8,410 $1,080 $8,410
205,180
kWh
- - - - -
07 2.4321: Upgrade obsolete equipment $37,485 $387,620 $21,667
528,455
kWh
$15,818
-
kW-mo/yr
- - - -
08 2.4224: Upgrade controls on compressors $27,675 $135 $16,414
400,350
kWh
$11,261
-
kW-mo/yr
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,750 $9,608 $14,890
363,178
kWh
$9,860
-
kW-mo/yr
- - - -
10 2.6218: Turn off equipment when not in use $21,976 $3,510 $21,976
536,000
kWh
- - - - -
11 2.3131: Reschedule plant operations or reduce load to avoid peaks $153,338 $140,400 - $153,338
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $422,954 $594,928 $50,401
2,031,381
kWh
$303,923
-
kW-mo/yr
$8,697 $12,045
-
Tgal
$21,796
-
Tgal
$26,092
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Usage Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs