ITAC Assessment: AM0943
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ITAC Assessment: AM0943
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Assessment Year 2025
Principal Product Hot Dip Galvanizing
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 93
Plant Area 75,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 8,320
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $41,533 1,066,700
kWh
Electricity Demand $30,565 7,998
kW-mo/yr
Electricity Fees $3,575 -
Natural Gas $132,759 56,900
MMBtu
TOTAL YEARLY COSTS $208,432
RECOMMENDED SAVINGS* $602,064 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $448,430 $5,918,348 $999,399
25,625,600
kWh
$335,486
-
kW-mo/yr
- $(-886,455.0)
-
MMBtu
-
02 2.2442: Preheat combustion air with waste heat $25,900 $50,000 - - - $25,900
-
MMBtu
-
03 2.8121: Apply for tax-free status for energy purchases $55,680 $15,000 - - $11,140 - $44,540
04 2.1233: Analyze flue gas for proper air/fuel ratio $8,550 - - - - $8,550
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,831 $85 $4,090
104,871
kWh
$1,741
-
kW-mo/yr
- - -
06 2.2515: Use optimum thickness insulation $5,170 $170 - - - $5,170
-
MMBtu
-
07 2.2515: Use optimum thickness insulation $4,270 $6,012 - - - $4,270
-
MMBtu
-
08 2.4314: Use synthetic lubricant $539 - $310
7,947
kWh
$229
-
kW-mo/yr
- - -
09 2.7132: Install timers on light switches in little used areas $2,414 $585 $1,367
35,040
kWh
$1,047
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,290 - $930
23,837
kWh
$360
-
kW-mo/yr
- - -
11 2.2113: Repair or replace steam traps $780 $1,869 - - - $780
-
MMBtu
-
12 2.9114: Use solar heat to make electricty $43,210 $493,838 $43,210
1,107,965
kWh
- - - -
TOTAL RECOMMENDED $602,064 $6,485,907 $1,049,306
26,905,260
kWh
$338,863
-
kW-mo/yr
$11,140 $(-841,785.0)
-
MMBtu
$44,540
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs