| Assessment Year | 2025 |
|---|---|
| Principal Product | Hot Dip Galvanizing |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 93 |
| Plant Area |
75,000
ft2
|
| Annual Production | 80,000,000
lb
|
| Production Hrs. Annual | 8,320
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $41,533 | 1,066,700 |
kWh
|
$0.039 |
| Electricity Demand | $30,565 | 7,998 |
kW-mo/yr
|
$3.82 |
| Electricity Fees | $3,575 | - |
|
- |
| Natural Gas | $132,759 | 56,900 |
MMBtu
|
$2.33 |
| TOTAL YEARLY COSTS | $208,432 | |||
| RECOMMENDED SAVINGS* | $602,064 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust | $448,430 | $5,918,348 |
$999,399
25,625,600
kWh
|
$335,486
-
kW-mo/yr
|
- |
$(-886,455.0)
-
MMBtu
|
- | |
| 02 | 2.2442: Preheat combustion air with waste heat | $25,900 | $50,000 | - | - | - |
$25,900
-
MMBtu
|
- | |
| 03 | 2.8121: Apply for tax-free status for energy purchases | $55,680 | $15,000 | - | - | $11,140 | - | $44,540 | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,550 | - | - | - | - |
$8,550
-
MMBtu
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,831 | $85 |
$4,090
104,871
kWh
|
$1,741
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2515: Use optimum thickness insulation | $5,170 | $170 | - | - | - |
$5,170
-
MMBtu
|
- | |
| 07 | 2.2515: Use optimum thickness insulation | $4,270 | $6,012 | - | - | - |
$4,270
-
MMBtu
|
- | |
| 08 | 2.4314: Use synthetic lubricant | $539 | - |
$310
7,947
kWh
|
$229
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7132: Install timers on light switches in little used areas | $2,414 | $585 |
$1,367
35,040
kWh
|
$1,047
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,290 | - |
$930
23,837
kWh
|
$360
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2113: Repair or replace steam traps | $780 | $1,869 | - | - | - |
$780
-
MMBtu
|
- | |
| 12 | 2.9114: Use solar heat to make electricty | $43,210 | $493,838 |
$43,210
1,107,965
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $602,064 | $6,485,907 |
$1,049,306
26,905,260
kWh
|
$338,863
-
kW-mo/yr
|
$11,140 |
$(-841,785.0)
-
MMBtu
|
$44,540 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs