ITAC Assessment: AM0877
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ITAC Assessment: AM0877
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Assessment Year 2023
Principal Product Plastic bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 300,000
ft2
Annual Production 1,200,000,000
pieces
Production Hrs. Annual 8,616
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,021,546 25,661,225
kWh
Electricity Demand $399,044 59,473
kW-mo/yr
Electricity Fees $39,465 -
Natural Gas $22,113 3,916
MMBtu
TOTAL YEARLY COSTS $1,482,168
RECOMMENDED SAVINGS* $125,220 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $117,990

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3212: Optimize plant power factor $35,600 $148,000 - $35,600
-
kW-mo/yr
02 2.4231: Reduce the pressure of compressed air to the minimum required $16,440 $105 $12,510
312,740
kWh
$3,930
-
kW-mo/yr
03 2.4133: Use most efficient type of electric motors $18,290 $74,067 $13,350
333,700
kWh
$4,940
-
kW-mo/yr
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $24,900 $60,360 $24,900
622,870
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $17,700 $32,850 $12,630
315,810
kWh
$5,070
-
kW-mo/yr
06 2.4314: Use synthetic lubricant $7,230 $675 $5,500
137,700
kWh
$1,730
-
kW-mo/yr
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,060 - $2,750
68,670
kWh
$2,310
-
kW-mo/yr
TOTAL RECOMMENDED $125,220 $316,057 $71,640
1,791,490
kWh
$53,580
-
kW-mo/yr
TOTAL IMPLEMENTED $117,990 $315,382 $66,140
1,653,790
kWh
$51,850
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs