ITAC Assessment: AM0862
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ITAC Assessment: AM0862
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Assessment Year 2022
Principal Product engineered polymers, gaskets
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 204,000
ft2
Annual Production 5,000,000,000
pieces
Production Hrs. Annual 8,472
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $443,358 9,574,000
kWh
Electricity Demand $184,037 20,521
kW-mo/yr
Electricity Fees $14,634 -
Natural Gas $464,306 77,897
MMBtu
TOTAL YEARLY COSTS $1,106,335
RECOMMENDED SAVINGS* $139,599 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $131,299

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $80,175 $8,170 - - $80,175
-
MMBtu
- -
02 2.3212: Optimize plant power factor $27,516 $41,926 - $27,516
-
kW-mo/yr
- - -
03 2.2135: Repair and eliminate steam leaks $18,325 $6,300 - - $18,325
-
MMBtu
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,300 $9,000 $8,300
180,400
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,080 $16,563 $3,788
82,355
kWh
$1,044
-
kW-mo/yr
- - $(-752.0)
06 2.1241: Reduce excessive boiler blowdown $1,203 $4,750 - - $1,010
-
MMBtu
$193
-
Tgal
-
TOTAL RECOMMENDED $139,599 $86,709 $12,088
262,755
kWh
$28,560
-
kW-mo/yr
$99,510
-
MMBtu
$193
-
Tgal
$(-752.0)
TOTAL IMPLEMENTED $131,299 $77,709 $3,788
82,355
kWh
$28,560
-
kW-mo/yr
$99,510
-
MMBtu
$193
-
Tgal
$(-752.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs