| Assessment Year | 2022 |
|---|---|
| Principal Product | concrete strand wire |
| NAICS | 332618: Other Fabricated Wire Product Manufacturing |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $50 M to 100M |
| # of Employees | 40 |
| Plant Area |
110,900
ft2
|
| Annual Production | 27,000
ton
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $408,053 | 11,158,000 |
kWh
|
$0.037 |
| Electricity Demand | $291,981 | 26,157 |
kW-mo/yr
|
$11.16 |
| Electricity Fees | $73,024 | - |
|
- |
| Natural Gas | $97,447 | 15,886 |
MMBtu
|
$6.13 |
| TOTAL YEARLY COSTS | $870,505 | |||
| RECOMMENDED SAVINGS* | $73,754 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $59,940 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $49,000 | $68,400 | - |
$49,000
-
kW-mo/yr
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,040 | $1,835 | - | - |
$5,040
-
MMBtu
|
|
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,480 | $1,500 |
$3,850
103,980
kWh
|
$1,630
-
kW-mo/yr
|
- | |
| 04 | 2.7135: Install occupancy sensors | $220 | $385 |
$220
5,914
kWh
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $420 | $235 | - | - |
$420
-
MMBtu
|
|
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,265 | - |
$3,385
91,490
kWh
|
$2,880
-
kW-mo/yr
|
- | |
| 07 | 2.7134: Use photocell controls | $89 | $91 |
$49
1,315
kWh
|
$40
-
kW-mo/yr
|
- | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,170 | $35 |
$2,230
60,196
kWh
|
$940
-
kW-mo/yr
|
- | |
| 09 | 2.4314: Use synthetic lubricant | $4,070 | $540 |
$2,200
59,525
kWh
|
$1,870
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $73,754 | $73,021 |
$11,934
322,420
kWh
|
$56,360
-
kW-mo/yr
|
$5,460
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $59,940 | $71,970 |
$3,850
103,980
kWh
|
$50,630
-
kW-mo/yr
|
$5,460
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs