| Assessment Year | 2022 |
|---|---|
| Principal Product | Industrial springs |
| NAICS | 332613: Spring Manufacturing |
| SIC | 3493: Steel Springs, Except Wire |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
100,000
ft2
|
| Annual Production | 25,000
pieces
|
| Production Hrs. Annual | 2,574
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $76,634 | 1,677,134 |
kWh
|
$0.046 |
| Electricity Demand | $75,936 | 10,486 |
kW-mo/yr
|
$7.24 |
| Electricity Fees | $4,739 | - |
|
- |
| Natural Gas | $111,324 | 23,282 |
MMBtu
|
$4.78 |
| TOTAL YEARLY COSTS | $268,633 | |||
| RECOMMENDED SAVINGS* | $49,446 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,201 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $20,260 | $33,400 | - |
$20,260
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,045 | $17,675 |
$6,080
129,450
kWh
|
$7,300
-
kW-mo/yr
|
- | $665 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,290 | $1,000 |
$2,860
60,890
kWh
|
$3,430
-
kW-mo/yr
|
- | - | |
| 04 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $5,480 | $1,710 | - | - | - | $5,480 | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,310 | $750 |
$470
10,050
kWh
|
$840
-
kW-mo/yr
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $780 | $50 |
$355
7,560
kWh
|
$425
-
kW-mo/yr
|
- | - | |
| 07 | 2.4314: Use synthetic lubricant | $665 | $450 |
$230
4,840
kWh
|
$435
-
kW-mo/yr
|
- | - | |
| 08 | 2.7135: Install occupancy sensors | $360 | $260 |
$360
7,655
kWh
|
- | - | - | |
| 09 | 2.7134: Use photocell controls | $170 | $50 |
$100
2,070
kWh
|
$70
-
kW-mo/yr
|
- | - | |
| 10 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $86 | $179 | - | - |
$86
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $49,446 | $55,524 |
$10,455
222,515
kWh
|
$32,760
-
kW-mo/yr
|
$86
-
MMBtu
|
$6,145 | ||
| TOTAL IMPLEMENTED | $21,201 | $18,904 |
$9,295
197,900
kWh
|
$11,155
-
kW-mo/yr
|
$86
-
MMBtu
|
$665 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs