ITAC Assessment: AM0835
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ITAC Assessment: AM0835
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Assessment Year 2022
Principal Product Finished and semi-finished metal parts
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $50
M
to 100
M
# of Employees 79
Plant Area 185,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 3,129
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $51,554 1,310,012
kWh
Electricity Demand $37,272 4,218
kW-mo/yr
Electricity Fees $1,776 -
TOTAL YEARLY COSTS $90,602
RECOMMENDED SAVINGS* $13,221 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,221

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $2,925 $2,265 $2,925
75,000
kWh
- - -
02 2.3212: Optimize plant power factor $4,178 $15,055 - $4,178
-
kW-mo/yr
- -
03 2.7124: Make a practice of turning off lights when not needed $2,870 - $2,870
71,300
kWh
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,885 $8,600 $710
18,200
kWh
$685
-
kW-mo/yr
- $490
05 2.6218: Turn off equipment when not in use $810 - $1,000
25,600
kWh
- $(-190.0) -
06 2.4239: Eliminate or reduce compressed air usage $310 $36 $120
3,070
kWh
$190
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $243 $308 $182
4,680
kWh
$61
-
kW-mo/yr
- -
TOTAL RECOMMENDED $13,221 $26,264 $7,807
197,850
kWh
$5,114
-
kW-mo/yr
$(-190.0) $490
TOTAL IMPLEMENTED $13,221 $26,264 $7,807
197,850
kWh
$5,114
-
kW-mo/yr
$(-190.0) $490
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs