| Assessment Year | 2020 |
|---|---|
| Principal Product | Wire mesh and plastic blocks for fencing, cooling tower components |
| NAICS | 332618: Other Fabricated Wire Product Manufacturing |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
175,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $223,543 | 4,402,422 |
kWh
|
$0.051 |
| Electricity Demand | $124,993 | 17,091 |
kW-mo/yr
|
$7.31 |
| Electricity Fees | $9,372 | - |
|
- |
| Natural Gas | $47,787 | 8,266 |
MMBtu
|
$5.78 |
| TOTAL YEARLY COSTS | $405,695 | |||
| RECOMMENDED SAVINGS* | $123,990 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $91,765 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $28,160 | $575 |
$21,900
430,000
kWh
|
$6,260
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $23,400 | $3,000 |
$17,700
347,000
kWh
|
$5,700
-
kW-mo/yr
|
- | |
| 03 | 2.7124: Make a practice of turning off lights when not needed | $505 | - |
$320
6,300
kWh
|
$185
-
kW-mo/yr
|
- | |
| 04 | 2.2511: Insulate bare equipment | $2,130 | $200 |
$1,650
32,400
kWh
|
$480
-
kW-mo/yr
|
- | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,645 | $50 |
$5,925
116,250
kWh
|
$2,720
-
kW-mo/yr
|
- | |
| 06 | 2.6218: Turn off equipment when not in use | $140 | $15 |
$140
2,690
kWh
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,150 | $370 |
$1,680
32,950
kWh
|
$470
-
kW-mo/yr
|
- | |
| 08 | 2.4314: Use synthetic lubricant | $1,090 | $200 |
$830
16,220
kWh
|
$260
-
kW-mo/yr
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,070 | $820 |
$330
6,440
kWh
|
$90
-
kW-mo/yr
|
$1,650 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $33,210 | $31,000 |
$25,500
500,000
kWh
|
$8,530
-
kW-mo/yr
|
$(-820.0) | |
| 11 | 2.3212: Optimize plant power factor | $20,570 | $41,165 | - |
$20,570
-
kW-mo/yr
|
- | |
| 12 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $1,920 | $7,400 |
$1,920
37,700
kWh
|
- | - | |
| TOTAL RECOMMENDED | $123,990 | $84,795 |
$77,895
1,527,950
kWh
|
$45,265
-
kW-mo/yr
|
$830 | ||
| TOTAL IMPLEMENTED | $91,765 | $35,980 |
$69,220
1,357,780
kWh
|
$21,715
-
kW-mo/yr
|
$830 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs