ITAC Assessment: AM0801
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ITAC Assessment: AM0801
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Assessment Year 2020
Principal Product Metal investment castings
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 36,000
ft2
Annual Production 5,000,000
ton
Production Hrs. Annual 4,536
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $251,370 3,003,650
kWh
Electricity Demand $61,194 10,637
kW-mo/yr
Natural Gas $131,604 40,924
MMBtu
TOTAL YEARLY COSTS $444,168
RECOMMENDED SAVINGS* $19,270 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,690 $1,000 $5,660
67,400
kWh
$1,030
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,240 $1,265 $4,240
50,500
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,735 $9,030 $3,160
37,700
kWh
$575
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,875 $2,660 $2,420
28,800
kWh
$455
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $1,150 $420 $1,150
13,730
kWh
- -
06 2.1113: Reduce combustion air flow to optimum $580 $300 - - $580
-
MMBtu
TOTAL RECOMMENDED $19,270 $14,675 $16,630
198,130
kWh
$2,060
-
kW-mo/yr
$580
-
MMBtu
TOTAL IMPLEMENTED $13,880 $12,990 $11,240
133,900
kWh
$2,060
-
kW-mo/yr
$580
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs