ITAC Assessment: AM0785
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ITAC Assessment: AM0785
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Assessment Year 2019
Principal Product Building fasteners and closures
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $50
M
to 100
M
# of Employees 165
Plant Area 205,000
ft2
Annual Production 9,600,000,000
pieces
Production Hrs. Annual 3,980
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $276,202 7,383,130
kWh
Electricity Demand $240,365 27,699
kW-mo/yr
Electricity Fees $47,840 -
Natural Gas $10,765 1,486
MMBtu
Waste Disposal Costs
Other Liquid (non-haz) $99,000 1,800
gal
TOTAL YEARLY COSTS $674,172
RECOMMENDED SAVINGS* $45,845 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,635

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 3.2123: Convert to high volume low pressure (hvlp) paint guns $19,800 $750 - - $19,800
-
gal
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,450 $18,920 $4,900
132,500
kWh
$3,550
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,880 $2,000 $4,620
124,900
kWh
$3,260
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $4,685 $6,865 - $4,685
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,470 $460 $210
5,710
kWh
$60
-
kW-mo/yr
- $1,200
06 2.3212: Optimize plant power factor $1,340 $5,250 - $1,340
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,160 $650 $1,160
31,200
kWh
- - -
08 2.7111: Reduce illumination to minimum necessary levels $620 $20 $380
10,300
kWh
$240
-
kW-mo/yr
- -
09 2.7145: Install skylights $440 - $1,160
31,300
kWh
- - $(-720.0)
TOTAL RECOMMENDED $45,845 $34,915 $12,430
335,910
kWh
$13,135
-
kW-mo/yr
$19,800
-
gal
$480
TOTAL IMPLEMENTED $21,635 $27,805 $9,900
267,700
kWh
$11,735
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs