ITAC Assessment: AM0784
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ITAC Assessment: AM0784
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Assessment Year 2019
Principal Product Corrugated sheets and containers
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 250,000
ft2
Annual Production 1,250,000,000
units
Production Hrs. Annual 6,600
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $316,412 8,014,243
kWh
Electricity Demand $168,761 19,448
kW-mo/yr
Electricity Fees $10,693 -
Natural Gas $198,147 52,590
MMBtu
TOTAL YEARLY COSTS $694,013
RECOMMENDED SAVINGS* $71,150 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $71,150

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $27,050 $32,150 - $27,050
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $32,100 $8,000 $22,920
573,000
kWh
$9,180
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $5,980 $1,400 - - $5,980
-
MMBtu
04 2.2135: Repair and eliminate steam leaks $2,490 $100 - - $2,490
-
MMBtu
05 2.4314: Use synthetic lubricant $3,190 $1,050 $2,283
57,087
kWh
$907
-
kW-mo/yr
-
06 2.7124: Make a practice of turning off lights when not needed $340 - $240
6,100
kWh
$100
-
kW-mo/yr
-
TOTAL RECOMMENDED $71,150 $42,700 $25,443
636,187
kWh
$37,237
-
kW-mo/yr
$8,470
-
MMBtu
TOTAL IMPLEMENTED $71,150 $42,700 $25,443
636,187
kWh
$37,237
-
kW-mo/yr
$8,470
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs