ITAC Assessment: AM0774
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ITAC Assessment: AM0774
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Assessment Year 2019
Principal Product roofing shingles, asphalt products
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $50
M
to 100
M
# of Employees 216
Plant Area 233,000
ft2
Annual Production 220,000,000
ton
Production Hrs. Annual 6,624
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $581,692 18,384,836
kWh
Electricity Demand $336,613 37,819
kW-mo/yr
Electricity Fees $30,710 -
Natural Gas $888,279 264,697
MMBtu
Waste Disposal Costs
Solid Waste (non-haz) $133,950 1,140,000
lb
TOTAL YEARLY COSTS $1,971,244
RECOMMENDED SAVINGS* $630,559 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
01 2.8121: Apply for tax-free status for energy purchases $200,328 $100 - - $200,328 -
02 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $180,556 $1,134,251 $180,556
6,613,800
kWh
- - -
03 2.2522: Isolate hot or cold equipment $133,950 $353,500 - - - $133,950
-
lb
04 2.9114: Use solar heat to make electricty $48,197 $757,373 $48,197
1,292,134
kWh
- - -
05 2.3212: Optimize plant power factor $41,452 $72,710 - $41,452
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,150 $36,000 $10,220
270,084
kWh
$3,930
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $9,577 $17,085 $6,932
185,855
kWh
$2,645
-
kW-mo/yr
- -
08 2.4314: Use synthetic lubricant $2,349 $1,600 $1,328
35,592
kWh
$1,021
-
kW-mo/yr
- -
TOTAL RECOMMENDED $630,559 $2,372,619 $247,233
8,397,465
kWh
$49,048
-
kW-mo/yr
$200,328 $133,950
-
lb
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs