ITAC Assessment: AM0773
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ITAC Assessment: AM0773
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Assessment Year 2019
Principal Product Intermediate bulk containers
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 195,000
ft2
Annual Production 10,650
units
Production Hrs. Annual 2,416
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $54,221 1,437,089
kWh
Electricity Demand $48,094 5,773
kW-mo/yr
Electricity Fees $4,082 -
Natural Gas $26,060 3,098
MMBtu
Waste Disposal Costs
Water Disposal $44,685 406,226
Tgal
TOTAL YEARLY COSTS $177,142
RECOMMENDED SAVINGS* $39,777 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,858

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 3.6193: Install equipment (eg compactor) to reduce disposal costs $17,060 $25,000 - - - $(-14,220.0)
-
MMBtu
$31,280
-
Tgal
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $11,552 $12,220 $6,170
166,757
kWh
$5,382
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,768 $1,000 $859
23,223
kWh
$909
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $13 $10 $13
346
kWh
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,077 $480 $140
3,784
kWh
$38
-
kW-mo/yr
- - - $899
06 2.4314: Use synthetic lubricant $92 $40 $34
910
kWh
$58
-
kW-mo/yr
- - - -
07 2.8123: Pay utility bills on time $1,751 - - - $1,751 - - -
08 2.3212: Optimize plant power factor $6,464 $18,747 - $6,464
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $39,777 $57,497 $7,216
195,020
kWh
$12,851
-
kW-mo/yr
$1,751 $(-14,220.0)
-
MMBtu
$31,280
-
Tgal
$899
TOTAL IMPLEMENTED $2,858 $1,490 $1,012
27,353
kWh
$947
-
kW-mo/yr
- - - $899
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs