ITAC Assessment: AM0771
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ITAC Assessment: AM0771
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Assessment Year 2019
Principal Product metal finishing
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 135
Plant Area 35,000
ft2
Annual Production 500,000
lb
Production Hrs. Annual 4,398
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $57,017 1,142,553
kWh
Electricity Demand $27,274 4,496
kW-mo/yr
Electricity Fees $5,875 -
Natural Gas $71,950 15,350
MMBtu
TOTAL YEARLY COSTS $162,116
RECOMMENDED SAVINGS* $35,180 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,990

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,590 $8,175 $10,220
212,900
kWh
$5,370
-
kW-mo/yr
-
02 2.1224: Replace boiler $8,200 $42,760 - - $8,200
-
MMBtu
03 2.3212: Optimize plant power factor $6,400 $12,960 - $6,400
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,500 $1,340 $2,320
48,400
kWh
$1,180
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $950 - $950
19,800
kWh
- -
06 2.7111: Reduce illumination to minimum necessary levels $300 $26 $200
4,100
kWh
$100
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $240 $350 $240
5,000
kWh
- -
TOTAL RECOMMENDED $35,180 $65,611 $13,930
290,200
kWh
$13,050
-
kW-mo/yr
$8,200
-
MMBtu
TOTAL IMPLEMENTED $33,990 $65,261 $12,740
265,400
kWh
$13,050
-
kW-mo/yr
$8,200
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs