| Assessment Year | 2018 |
|---|---|
| Principal Product | electrical copper wire and cable |
| NAICS | 331420: Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | $50 M to 100M |
| # of Employees | 85 |
| Plant Area |
130,000
ft2
|
| Annual Production | 20,000,000
lb
|
| Production Hrs. Annual | 6,672
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $266,534 | 4,854,524 |
kWh
|
$0.055 |
| Electricity Demand | $140,502 | 16,531 |
kW-mo/yr
|
$8.50 |
| Electricity Fees | $10,863 | - |
|
- |
| TOTAL YEARLY COSTS | $417,899 | |||
| RECOMMENDED SAVINGS* | $78,879 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $32,950 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $28,900 | $38,900 | - |
$28,900
-
kW-mo/yr
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $16,150 | $2,050 |
$16,150
425,000
kWh
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,260 | $27,700 |
$6,270
165,000
kWh
|
$4,080
-
kW-mo/yr
|
$310 | $600 | |
| 04 | 2.3212: Optimize plant power factor | $8,810 | $11,400 | - |
$8,810
-
kW-mo/yr
|
- | - | |
| 05 | 2.3212: Optimize plant power factor | $5,940 | $9,940 | - |
$5,940
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,700 | $675 |
$270
7,200
kWh
|
$135
-
kW-mo/yr
|
$2,295 | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,840 | $500 |
$1,870
49,200
kWh
|
$970
-
kW-mo/yr
|
- | - | |
| 08 | 2.4314: Use synthetic lubricant | $794 | - |
$522
13,729
kWh
|
$272
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,010 | $90 |
$530
14,000
kWh
|
$480
-
kW-mo/yr
|
- | - | |
| 10 | 2.6218: Turn off equipment when not in use | $300 | - |
$300
7,700
kWh
|
- | - | - | |
| 11 | 2.7111: Reduce illumination to minimum necessary levels | $175 | - |
$85
2,200
kWh
|
$90
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $78,879 | $91,255 |
$25,997
684,029
kWh
|
$49,677
-
kW-mo/yr
|
$2,605 | $600 | ||
| TOTAL IMPLEMENTED | $32,950 | $30,925 |
$24,560
646,400
kWh
|
$5,185
-
kW-mo/yr
|
$2,605 | $600 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs