ITAC Assessment: AM0770
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ITAC Assessment: AM0770
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Assessment Year 2018
Principal Product electrical copper wire and cable
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $50
M
to 100
M
# of Employees 85
Plant Area 130,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 6,672
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $266,534 4,854,524
kWh
Electricity Demand $140,502 16,531
kW-mo/yr
Electricity Fees $10,863 -
TOTAL YEARLY COSTS $417,899
RECOMMENDED SAVINGS* $78,879 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,950

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $28,900 $38,900 - $28,900
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $16,150 $2,050 $16,150
425,000
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $11,260 $27,700 $6,270
165,000
kWh
$4,080
-
kW-mo/yr
$310 $600
04 2.3212: Optimize plant power factor $8,810 $11,400 - $8,810
-
kW-mo/yr
- -
05 2.3212: Optimize plant power factor $5,940 $9,940 - $5,940
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,700 $675 $270
7,200
kWh
$135
-
kW-mo/yr
$2,295 -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,840 $500 $1,870
49,200
kWh
$970
-
kW-mo/yr
- -
08 2.4314: Use synthetic lubricant $794 - $522
13,729
kWh
$272
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,010 $90 $530
14,000
kWh
$480
-
kW-mo/yr
- -
10 2.6218: Turn off equipment when not in use $300 - $300
7,700
kWh
- - -
11 2.7111: Reduce illumination to minimum necessary levels $175 - $85
2,200
kWh
$90
-
kW-mo/yr
- -
TOTAL RECOMMENDED $78,879 $91,255 $25,997
684,029
kWh
$49,677
-
kW-mo/yr
$2,605 $600
TOTAL IMPLEMENTED $32,950 $30,925 $24,560
646,400
kWh
$5,185
-
kW-mo/yr
$2,605 $600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs