ITAC Assessment: AM0768
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ITAC Assessment: AM0768
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Assessment Year 2018
Principal Product Steel gratings
NAICS 331511: Iron Foundries
SIC 3446: Architectural and Ornamental Metal Work
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area 134,700
ft2
Annual Production 58,000,000
lb
Production Hrs. Annual 6,165
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $181,063 4,201,095
kWh
Electricity Demand $85,964 14,389
kW-mo/yr
Electricity Fees $19,666 -
Natural Gas $38,304 5,106
MMBtu
Waste Disposal Costs
Water Usage $3,414 923
Tgal
Water Disposal $12,249 923
Tgal
TOTAL YEARLY COSTS $340,660
RECOMMENDED SAVINGS* $12,630 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,580

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7121: Utilize daylight whenever possible in lieu of artificial light $4,120 - $4,120
95,800
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,730 $1,000 $2,150
50,000
kWh
$580
-
kW-mo/yr
03 2.7111: Reduce illumination to minimum necessary levels $1,910 - $1,910
44,500
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,600 $3,900 $1,600
37,220
kWh
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,070 $13 $840
19,600
kWh
$230
-
kW-mo/yr
06 2.4231: Reduce the pressure of compressed air to the minimum required $450 $615 $450
10,500
kWh
-
07 2.7134: Use photocell controls $390 $500 $280
6,400
kWh
$110
-
kW-mo/yr
08 2.4231: Reduce the pressure of compressed air to the minimum required $360 $133 $280
6,400
kWh
$80
-
kW-mo/yr
TOTAL RECOMMENDED $12,630 $6,161 $11,630
270,420
kWh
$1,000
-
kW-mo/yr
TOTAL IMPLEMENTED $10,580 $1,646 $9,580
222,700
kWh
$1,000
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs