ITAC Assessment: AM0767
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ITAC Assessment: AM0767
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Assessment Year 2018
Principal Product Bronze valves and fittings
NAICS 332912: Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492: Fluid Power Valves and Hose Fittings
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 200,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 4,032
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $433,348 13,073,422
kWh
Electricity Demand $246,970 38,638
kW-mo/yr
Electricity Fees $15,546 -
Natural Gas $61,667 12,440
MMBtu
Waste Disposal Costs
Solid Waste (non-haz) $128,000 1,535,000
lb
TOTAL YEARLY COSTS $885,531
RECOMMENDED SAVINGS* $82,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,530

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $26,170 $10,000 $17,540
531,500
kWh
$8,630
-
kW-mo/yr
- -
02 2.3212: Optimize plant power factor $20,800 $48,700 - $20,800
-
kW-mo/yr
- -
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $17,710 $5,110 $(-1,060.0)
(-32,240)
kWh
$(-770.0)
-
kW-mo/yr
$19,540
-
lb
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $12,360 $32,745 $8,285
251,000
kWh
$4,075
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,840 $12 $2,460
74,540
kWh
$1,380
-
kW-mo/yr
- -
06 3.7132: Reuse rags until completely soiled $1,520 - - - - $1,520
TOTAL RECOMMENDED $82,400 $96,567 $27,225
824,800
kWh
$34,115
-
kW-mo/yr
$19,540
-
lb
$1,520
TOTAL IMPLEMENTED $38,530 $42,745 $25,825
782,500
kWh
$12,705
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs