ITAC Assessment: AM0765
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ITAC Assessment: AM0765
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Assessment Year 2018
Principal Product foamglass insulation
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 76,487
ft2
Annual Production 17,170
thousand feet
Production Hrs. Annual 7,899
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $342,148 8,530,662
kWh
Electricity Demand $202,959 20,457
kW-mo/yr
Electricity Fees $1,987 -
Natural Gas $288,463 78,591
MMBtu
TOTAL YEARLY COSTS $835,557
RECOMMENDED SAVINGS* $264,350 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $83,840

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $173,300 $721,800 $126,500
3,167,000
kWh
$78,400
-
kW-mo/yr
$(-31,600.0) -
02 2.3212: Optimize plant power factor $71,530 $81,610 - $71,530
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,060 $1,000 $5,590
139,800
kWh
$3,470
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $7,210 $22 $3,960
99,000
kWh
$3,250
-
kW-mo/yr
- -
05 2.8121: Apply for tax-free status for energy purchases $2,740 - - - - $2,740
06 2.7135: Install occupancy sensors $510 $595 $240
5,950
kWh
$270
-
kW-mo/yr
- -
TOTAL RECOMMENDED $264,350 $805,027 $136,290
3,411,750
kWh
$156,920
-
kW-mo/yr
$(-31,600.0) $2,740
TOTAL IMPLEMENTED $83,840 $83,205 $5,830
145,750
kWh
$75,270
-
kW-mo/yr
- $2,740
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs