| Assessment Year | 2018 |
|---|---|
| Principal Product | Tubing and pipe |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $50 M to 100M |
| # of Employees | 175 |
| Plant Area |
100,000
ft2
|
| Annual Production | 308,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $710,663 | 15,068,830 |
kWh
|
$0.047 | |
| Electricity Demand | $391,715 | 26,218 |
kW-mo/yr
|
$14.94 | |
| Electricity Fees | $2,575 | - |
|
- | |
| Natural Gas | $867,515 | 304,646 |
MMBtu
|
$2.85 | |
| Waste Disposal Costs | |||||
| Water Disposal | $60,000 | 225,000 |
Tgal
|
$0.27 | |
| TOTAL YEARLY COSTS | $2,032,468 | ||||
| RECOMMENDED SAVINGS* | $1,202,225 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $275,500 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $327,000 | - | - | - | - | - | $327,000 | - | |
| 02 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $515,700 | $2,200,000 |
$520,000
10,830,000
kWh
|
$104,000
-
kW-mo/yr
|
- | - | - | $(-108,300.0) | |
| 03 | 2.3212: Optimize plant power factor | $105,400 | $136,400 | - |
$105,400
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $98,130 | $20,000 |
$70,030
1,458,930
kWh
|
$28,100
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $45,525 | $8,000 | - | - |
$(-4,755.0)
-
MMBtu
|
$50,280
-
Tgal
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $38,730 | $42,230 |
$27,650
576,000
kWh
|
$11,080
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $38,500 | $400 |
$27,500
573,500
kWh
|
$11,000
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $27,600 | $37,900 |
$27,600
575,000
kWh
|
- | - | - | - | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $5,640 | $7,720 |
$3,120
65,000
kWh
|
$2,520
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $1,202,225 | $2,452,650 |
$675,900
14,078,430
kWh
|
$262,100
-
kW-mo/yr
|
$(-4,755.0)
-
MMBtu
|
$50,280
-
Tgal
|
$327,000 | $(-108,300.0) | ||
| TOTAL IMPLEMENTED | $275,500 | $244,250 |
$128,400
2,674,930
kWh
|
$147,100
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs