ITAC Assessment: AM0758
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ITAC Assessment: AM0758
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Assessment Year 2018
Principal Product Nameplates & labels
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 30,000
ft2
Annual Production 4,500,000
pieces
Production Hrs. Annual 2,150
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $27,680 570,000
kWh
Electricity Demand $22,335 2,608
kW-mo/yr
Electricity Fees $1,519 -
Natural Gas $11,133 1,503
MMBtu
TOTAL YEARLY COSTS $62,667
RECOMMENDED SAVINGS* $8,330 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,680

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $2,830 $3,615 - $2,830
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,090 $5,860 $870
17,720
kWh
$830
-
kW-mo/yr
$(-120.0)
-
MMBtu
$510 -
03 2.8121: Apply for tax-free status for energy purchases $1,605 $1,500 - - - - $1,605
04 2.7124: Make a practice of turning off lights when not needed $730 - $730
14,850
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $435 $250 $220
4,500
kWh
$215
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $485 $320 $230
4,700
kWh
$255
-
kW-mo/yr
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $155 $50 $80
1,690
kWh
$75
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $8,330 $11,595 $2,130
43,460
kWh
$4,205
-
kW-mo/yr
$(-120.0)
-
MMBtu
$510 $1,605
TOTAL IMPLEMENTED $2,680 $2,120 $530
10,890
kWh
$545
-
kW-mo/yr
- - $1,605
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs