ITAC Assessment: AM0752
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ITAC Assessment: AM0752
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Assessment Year 2018
Principal Product Precision machine parts
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 60,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 7,968
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,800 2,308,680
kWh
Electricity Demand $51,084 5,326
kW-mo/yr
Natural Gas $19,257 2,531
MMBtu
Waste Disposal Costs
Other Liquid (non-haz) $87,100 130,000
gal
TOTAL YEARLY COSTS $291,241
RECOMMENDED SAVINGS* $108,795 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $97,895

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 3.6192: Use a less expensive method of waste removal $79,100 $11,000 - - $(-1,210.0)
-
MMBtu
$80,310
-
gal
- - -
02 4.611: Begin a practice of predictive / preventative maintenance $9,150 $4,570 $1,980
33,200
kWh
$620
-
kW-mo/yr
- - $6,550 - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,590 $6,500 $4,790
82,000
kWh
$800
-
kW-mo/yr
- - - - -
04 2.3212: Optimize plant power factor $5,140 $9,860 - $5,140
-
kW-mo/yr
- - - - -
05 2.4239: Eliminate or reduce compressed air usage $1,750 $980 $1,750
29,900
kWh
- - - - - -
06 2.8121: Apply for tax-free status for energy purchases $7,385 $1,500 - - - - - $1,837 $5,548
07 2.7111: Reduce illumination to minimum necessary levels $680 $40 $480
8,270
kWh
$200
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $108,795 $34,450 $9,000
153,370
kWh
$6,760
-
kW-mo/yr
$(-1,210.0)
-
MMBtu
$80,310
-
gal
$6,550 $1,837 $5,548
TOTAL IMPLEMENTED $97,895 $28,900 $5,270
90,270
kWh
$6,140
-
kW-mo/yr
$(-1,210.0)
-
MMBtu
$80,310
-
gal
- $1,837 $5,548
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs