| Assessment Year | 2018 |
|---|---|
| Principal Product | Rebar fabrication and extruded cable |
| NAICS | 332114: Custom Roll Forming |
| SIC | 3449: Miscellaneous Structural Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
105,000
ft2
|
| Annual Production | 135,000,000
lb
|
| Production Hrs. Annual | 5,985
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,922 | 1,740,768 |
kWh
|
$0.064 |
| Electricity Demand | $35,772 | 6,002 |
kW-mo/yr
|
$5.96 |
| Electricity Fees | $9,466 | - |
|
- |
| Natural Gas | $401 | 26 |
MMBtu
|
$15.42 |
| TOTAL YEARLY COSTS | $156,561 | |||
| RECOMMENDED SAVINGS* | $69,610 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,730 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $15,720 | $6,000 | - | - | - |
$15,720
-
lb
|
- | |
| 02 | 2.3212: Optimize plant power factor | $12,430 | $20,750 | - |
$12,430
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.8121: Apply for tax-free status for energy purchases | $27,160 | $10,000 | - | - | $6,790 | - | $20,370 | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,355 | $1,000 |
$4,020
62,800
kWh
|
$1,335
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $4,980 | $500 |
$3,740
58,380
kWh
|
$1,240
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $2,005 | $3,520 | - |
$2,005
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,310 | $7 |
$980
15,300
kWh
|
$330
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $650 | $470 |
$650
10,100
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $69,610 | $42,247 |
$9,390
146,580
kWh
|
$17,340
-
kW-mo/yr
|
$6,790 |
$15,720
-
lb
|
$20,370 | ||
| TOTAL IMPLEMENTED | $26,730 | $26,247 |
$9,390
146,580
kWh
|
$17,340
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs