ITAC Assessment: AM0748
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ITAC Assessment: AM0748
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Assessment Year 2018
Principal Product Tile grout
NAICS 325520: Adhesive Manufacturing
SIC 2891: Adhesives and Sealants
Sales Range $50
M
to 100
M
# of Employees 220
Plant Area 190,000
ft2
Annual Production 250,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,363 3,734,563
kWh
Electricity Demand $87,786 8,867
kW-mo/yr
Electricity Fees $12,561 -
TOTAL YEARLY COSTS $298,710
RECOMMENDED SAVINGS* $66,685 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,445

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $14,240 $17,670 - $14,240
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $27,300 $51,700 $20,880
393,900
kWh
$6,420
-
kW-mo/yr
-
03 4.611: Begin a practice of predictive / preventative maintenance $13,900 $18,200 $2,710
51,150
kWh
$1,800
-
kW-mo/yr
$9,390
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,425 $1,000 $1,855
35,000
kWh
$570
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,640 - $4,110
77,520
kWh
$2,530
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $1,020 $345 $1,020
19,190
kWh
- -
07 2.7111: Reduce illumination to minimum necessary levels $1,160 $145 $880
16,600
kWh
$280
-
kW-mo/yr
-
TOTAL RECOMMENDED $66,685 $89,060 $31,455
593,360
kWh
$25,840
-
kW-mo/yr
$9,390
TOTAL IMPLEMENTED $52,445 $71,390 $31,455
593,360
kWh
$11,600
-
kW-mo/yr
$9,390
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs