| Assessment Year | 2018 |
|---|---|
| Principal Product | Molded rubber products |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 71 |
| Plant Area |
100,000
ft2
|
| Annual Production | 2,600,000
units
|
| Production Hrs. Annual | 6,024
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $344,258 | 6,098,227 |
kWh
|
$0.056 |
| Electricity Demand | $104,809 | 16,412 |
kW-mo/yr
|
$6.39 |
| Electricity Fees | $15,192 | - |
|
- |
| Natural Gas | $196,892 | 28,025 |
MMBtu
|
$7.03 |
| TOTAL YEARLY COSTS | $661,151 | |||
| RECOMMENDED SAVINGS* | $47,431 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,861 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,600 | $13,500 |
$7,760
142,100
kWh
|
$1,840
-
kW-mo/yr
|
- | - | - | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $13,690 | $4,570 |
$6,730
123,300
kWh
|
$2,210
-
kW-mo/yr
|
- | $4,750 | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,310 | $1,350 | - | - |
$8,310
-
MMBtu
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,570 | $13 |
$2,890
52,900
kWh
|
$680
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,460 | $3,330 |
$2,460
45,100
kWh
|
- | - | - | - | |
| 06 | 2.8123: Pay utility bills on time | $2,256 | - | - | - | - | - | $2,256 | |
| 07 | 2.2511: Insulate bare equipment | $2,200 | $890 | - | - |
$2,200
-
MMBtu
|
- | - | |
| 08 | 2.4314: Use synthetic lubricant | $1,780 | - |
$1,340
24,530
kWh
|
$440
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,795 | $500 |
$1,450
26,600
kWh
|
$345
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7134: Use photocell controls | $1,230 | $625 |
$930
17,100
kWh
|
$300
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7135: Install occupancy sensors | $540 | $360 |
$540
9,900
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $47,431 | $25,138 |
$24,100
441,530
kWh
|
$5,815
-
kW-mo/yr
|
$10,510
-
MMBtu
|
$4,750 | $2,256 | ||
| TOTAL IMPLEMENTED | $40,861 | $21,435 |
$18,210
333,630
kWh
|
$5,135
-
kW-mo/yr
|
$10,510
-
MMBtu
|
$4,750 | $2,256 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs