ITAC Assessment: AM0731
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ITAC Assessment: AM0731
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Assessment Year 2017
Principal Product Investment castings
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $1
M
to 5
M
# of Employees 50
Plant Area 43,000
ft2
Annual Production 750,000
lb
Production Hrs. Annual 4,335
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $226,120 2,303,345
kWh
Electricity Demand $17,155 8,572
kW-mo/yr
Electricity Fees $600 -
Natural Gas $52,351 14,628
MMBtu
TOTAL YEARLY COSTS $296,226
RECOMMENDED SAVINGS* $28,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,980 $5,000 $15,130
154,120
kWh
$850
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,440 $10,010 $7,040
71,730
kWh
$400
-
kW-mo/yr
-
03 2.4322: Use or replace with energy efficient substitutes $1,790 $660 $1,790
18,220
kWh
- -
04 2.2113: Repair or replace steam traps $1,470 $180 - - $1,470
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,140 $310 $1,080
11,040
kWh
$60
-
kW-mo/yr
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $770 $1,360 - - $770
-
MMBtu
07 2.4314: Use synthetic lubricant $400 - $340
3,500
kWh
$60
-
kW-mo/yr
-
TOTAL RECOMMENDED $28,990 $17,520 $25,380
258,610
kWh
$1,370
-
kW-mo/yr
$2,240
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs