ITAC Assessment: AM0711
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ITAC Assessment: AM0711
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Assessment Year 2016
Principal Product Organic peroxides
NAICS 325110: Petrochemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 60
Plant Area 640,000
ft2
Annual Production 11,100,000
units
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $599,657 14,859,841
kWh
Electricity Demand $252,813 26,116
kW-mo/yr
Electricity Fees $2,048 -
Natural Gas $132,299 33,284
MMBtu
TOTAL YEARLY COSTS $986,817
RECOMMENDED SAVINGS* $166,212 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,860

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2622: Replace existing chiller with high efficiency model $62,500 $108,300 $47,000
1,163,640
kWh
$15,500
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $25,350 $57,195 $19,050
471,613
kWh
$6,300
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $22,630 $9,030 $16,790
415,600
kWh
$5,840
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $18,515 $60,200 - $18,515
-
kW-mo/yr
- - -
05 2.2135: Repair and eliminate steam leaks $17,450 $26 - - - $17,450
-
MMBtu
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $11,000 $13 $8,160
201,900
kWh
$2,840
-
kW-mo/yr
- - -
07 2.4322: Use or replace with energy efficient substitutes $4,344 $2,620 $174
4,296
kWh
$4,170
-
kW-mo/yr
- - -
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,880 - - - - $3,480
-
MMBtu
$(-600.0)
09 2.4314: Use synthetic lubricant $1,072 - $728
18,020
kWh
$344
-
kW-mo/yr
- - -
10 4.821: Pay bills on time to avoid late fees $471 - - - $471 - -
TOTAL RECOMMENDED $166,212 $237,384 $91,902
2,275,069
kWh
$53,509
-
kW-mo/yr
$471 $20,930
-
MMBtu
$(-600.0)
TOTAL IMPLEMENTED $50,860 $66,225 $35,840
887,213
kWh
$12,140
-
kW-mo/yr
- $3,480
-
MMBtu
$(-600.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs