ITAC Assessment: AM0710
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ITAC Assessment: AM0710
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Assessment Year 2016
Principal Product Folding cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 100,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $118,703 2,288,280
kWh
Electricity Demand $72,088 9,569
kW-mo/yr
Electricity Fees $3,633 -
Natural Gas $3,942 414
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,449 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,649

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.3212: Optimize plant power factor $9,400 $9,540 - $9,400
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,300 $27 $2,500
47,000
kWh
$1,800
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,600 $1,160 $2,070
39,000
kWh
$1,530
-
kW-mo/yr
-
04 2.8123: Pay utility bills on time $2,944 - - - $2,944
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,635 - - $2,635
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $2,170 $2,100 $2,170
41,000
kWh
- -
07 2.4239: Eliminate or reduce compressed air usage $400 $750 $400
7,500
kWh
- -
TOTAL RECOMMENDED $25,449 $13,577 $7,140
134,500
kWh
$15,365
-
kW-mo/yr
$2,944
TOTAL IMPLEMENTED $15,649 $3,287 $6,740
127,000
kWh
$5,965
-
kW-mo/yr
$2,944
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs