| Assessment Year | 2016 |
|---|---|
| Principal Product | Steel pipe for O&G |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $100 M to 500M |
| # of Employees | 673 |
| Plant Area |
600,000
ft2
|
| Annual Production | 96,000
pieces
|
| Production Hrs. Annual | 5,976
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,783,442 | 49,083,660 |
kWh
|
$0.036 |
| Electricity Demand | $1,471,676 | 133,186 |
kW-mo/yr
|
$11.05 |
| Electricity Fees | $32,104 | - |
|
- |
| Natural Gas | $1,258,154 | 310,424 |
MMBtu
|
$4.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $499,273 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $493,558 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $203,006 | - |
$70,515
-
kWh
|
$132,491
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.8114: Change rate schedules or other changes in utility service | $101,844 | - |
$(-26,016.0)
-
kWh
|
$127,860
-
kW-mo/yr
|
- | - | - | |
| 03 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $32,650 | $9,000 | - | - | - |
$(-2,150.0)
-
MMBtu
|
$34,800
-
Tgal
|
|
| 04 | 2.8121: Apply for tax-free status for energy purchases | $91,870 | - | - | - | $91,870 | - | - | |
| 05 | 2.3212: Optimize plant power factor | $23,510 | $20,730 | - |
$23,510
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,685 | $28,500 |
$14,020
333,820
kWh
|
$7,665
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,750 | $5,000 |
$4,980
138,335
kWh
|
$4,770
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,395 | $30 |
$3,245
90,190
kWh
|
$2,150
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7145: Install skylights | $3,375 | - |
$3,375
80,390
kWh
|
- | - | - | - | |
| 10 | 2.6218: Turn off equipment when not in use | $2,510 | - |
$2,510
59,780
kWh
|
- | - | - | - | |
| 11 | 2.7134: Use photocell controls | $2,440 | $650 |
$1,400
36,570
kWh
|
$1,040
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.3212: Optimize plant power factor | $918 | $3,100 | - |
$918
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7124: Make a practice of turning off lights when not needed | $320 | - |
$320
7,565
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $499,273 | $67,010 |
$74,349
746,650
kWh
|
$300,404
-
kW-mo/yr
|
$91,870 |
$(-2,150.0)
-
MMBtu
|
$34,800
-
Tgal
|
||
| TOTAL IMPLEMENTED | $493,558 | $66,980 |
$70,784
648,895
kWh
|
$298,254
-
kW-mo/yr
|
$91,870 |
$(-2,150.0)
-
MMBtu
|
$34,800
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs