ITAC Assessment: AM0701
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ITAC Assessment: AM0701
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Assessment Year 2016
Principal Product Rubber
NAICS 325212: Synthetic Rubber Manufacturing
SIC 2822: Synthetic Rubber (Vulcanizable Elastomers)
Sales Range $50
M
to 100
M
# of Employees 158
Plant Area 500,000
ft2
Annual Production 180,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,627,170 57,969,000
kWh
Electricity Demand $746,039 107,676
kW-mo/yr
Electricity Fees $159,536 -
Natural Gas $2,834,335 934,532
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $927,610 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $880,910

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2113: Repair or replace steam traps $515,000 $75,000 - - - $515,000
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $195,000 $2,000 - - - $195,000
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $73,125 $105,700 $56,605
1,048,310
kWh
$11,780
-
kW-mo/yr
- - $4,740
04 2.8123: Pay utility bills on time $57,500 - - - $57,500 - -
05 2.3212: Optimize plant power factor $36,800 $61,950 - $36,800
-
kW-mo/yr
- - -
06 2.4314: Use synthetic lubricant $35,540 - $29,400
544,403
kWh
$6,140
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $9,900 $22,740 $8,410
155,676
kWh
$1,490
-
kW-mo/yr
- - -
08 2.7111: Reduce illumination to minimum necessary levels $3,420 $210 $2,830
52,390
kWh
$590
-
kW-mo/yr
- - -
09 2.2511: Insulate bare equipment $1,325 $1,200 - - - $1,325
-
MMBtu
-
TOTAL RECOMMENDED $927,610 $268,800 $97,245
1,800,779
kWh
$56,800
-
kW-mo/yr
$57,500 $711,325
-
MMBtu
$4,740
TOTAL IMPLEMENTED $880,910 $184,110 $88,835
1,645,103
kWh
$18,510
-
kW-mo/yr
$57,500 $711,325
-
MMBtu
$4,740
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs