ITAC Assessment: AM0690
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ITAC Assessment: AM0690
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Assessment Year 2015
Principal Product Precision machining
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 109
Plant Area 227,500
ft2
Annual Production 21,530
pieces
Production Hrs. Annual 2,490
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $546,031 8,941,947
kWh
Electricity Demand $173,415 24,909
kW-mo/yr
Electricity Fees $3,884 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,580 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Ancillary Material Cost Savings
01 3.6193: Install equipment (eg compactor) to reduce disposal costs $17,950 $12,830 - - $(-3,650.0)
-
MMBtu
$21,600
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,320 $2,000 $9,900
170,600
kWh
$7,420
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $14,550 $31,640 - $14,550
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $11,210 $21,860 - $11,210
-
kW-mo/yr
- -
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $8,400 $9,800 - - - $8,400
06 2.4322: Use or replace with energy efficient substitutes $8,190 $10,960 $4,670
80,500
kWh
$3,520
-
kW-mo/yr
- -
07 2.3212: Optimize plant power factor $4,570 $11,330 - $4,570
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $4,060 $1,270 $4,060
69,950
kWh
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,330 $30 $1,330
22,965
kWh
$1,000
-
kW-mo/yr
- -
TOTAL RECOMMENDED $88,580 $101,720 $19,960
344,015
kWh
$42,270
-
kW-mo/yr
$(-3,650.0)
-
MMBtu
$30,000
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs