ITAC Assessment: AM0682
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ITAC Assessment: AM0682
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Assessment Year 2015
Principal Product Centrifugal castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 50,000
ft2
Annual Production 5,500,000
lb
Production Hrs. Annual 2,772
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,458 3,525,916
kWh
Electricity Demand $142,012 22,913
kW-mo/yr
Electricity Fees $8,695 -
Natural Gas $162,239 29,887
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,466 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,436

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $6,985 $2,000 - - $6,985
-
Tgal
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,480 $1,000 $2,900
63,200
kWh
$2,580
-
kW-mo/yr
- -
03 2.6242: Minimize operation of equipment maintained in standby condition $4,320 $5,400 $3,780
82,231
kWh
$540
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,295 $7,280 $2,650
57,577
kWh
$1,645
-
kW-mo/yr
- -
05 2.4322: Use or replace with energy efficient substitutes $1,840 $1,790 $1,840
39,920
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $585 $5 $310
6,770
kWh
$275
-
kW-mo/yr
- -
07 2.7124: Make a practice of turning off lights when not needed $430 - $430
9,400
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $211 $75 $46
1,000
kWh
$10
-
kW-mo/yr
- $155
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $170 $200 $110
2,340
kWh
$60
-
kW-mo/yr
- -
10 2.7124: Make a practice of turning off lights when not needed $150 - $95
2,070
kWh
$55
-
kW-mo/yr
- -
TOTAL RECOMMENDED $24,466 $17,750 $12,161
264,508
kWh
$5,165
-
kW-mo/yr
$6,985
-
Tgal
$155
TOTAL IMPLEMENTED $8,436 $3,070 $5,301
115,300
kWh
$2,980
-
kW-mo/yr
- $155
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs