ITAC Assessment: AM0676
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ITAC Assessment: AM0676
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Assessment Year 2015
Principal Product Organic chemicals
NAICS 325110: Petrochemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 61
Plant Area 50,000
ft2
Annual Production 50,000,000
units
Production Hrs. Annual 8,424
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $513,728 11,573,456
kWh
Electricity Demand $140,312 18,884
kW-mo/yr
Electricity Fees $43,478 -
Natural Gas $1,897,430 443,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $109,947 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,650

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.2113: Repair or replace steam traps $54,800 $13,155 - - - $54,800
-
MMBtu
-
02 2.2437: Recover waste heat from equipment $12,300 $100,000 - - - $12,300
-
MMBtu
-
03 2.3212: Optimize plant power factor $10,520 $46,590 - $10,520
-
kW-mo/yr
- - -
04 2.3191: Use demand controller or load shedder $10,438 - - - $10,438 - -
05 2.2135: Repair and eliminate steam leaks $7,850 $4,000 - - - $7,850
-
MMBtu
-
06 2.3191: Use demand controller or load shedder $7,100 - - $7,100
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,420 $7,200 $2,520
49,570
kWh
$460
-
kW-mo/yr
- - $1,440
08 2.2511: Insulate bare equipment $1,140 $480 - - - $1,140
-
MMBtu
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $785 - $665
13,060
kWh
$120
-
kW-mo/yr
- - -
10 2.4314: Use synthetic lubricant $594 - $493
9,742
kWh
$101
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $109,947 $171,425 $3,678
72,372
kWh
$18,301
-
kW-mo/yr
$10,438 $76,090
-
MMBtu
$1,440
TOTAL IMPLEMENTED $62,650 $17,155 - - - $62,650
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs