ITAC Assessment: AM0672
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ITAC Assessment: AM0672
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Assessment Year 2015
Principal Product silica sand, hydrous and anhydrous kaolin clay
NAICS 212322: Industrial Sand Mining
SIC 1446: Industrial Sand
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 95,519
ft2
Annual Production 218,000
ton
Production Hrs. Annual 7,248
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $755,272 13,882,000
kWh
Electricity Demand $196,397 30,760
kW-mo/yr
Electricity Fees $2,650 -
Natural Gas $1,121,241 249,397
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $268,985 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $203,910

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings By-product Production Savings
01 3.7311: Maintain machines to reduce leaks $149,400 - - - - $(-2,100.0) $151,500
02 2.3137: Use power during off-peak periods $50,930 - - $51,650
-
kW-mo/yr
- $(-720.0) -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,270 $18,105 $13,390
247,980
kWh
$3,880
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $12,480 $80,350 $8,820
163,400
kWh
$3,660
-
kW-mo/yr
- - -
05 2.1135: Repair furnaces and oven doors so that they seal efficiently $9,615 $1,000 - - $9,615
-
MMBtu
- -
06 2.4314: Use synthetic lubricant $8,670 - $6,130
113,500
kWh
$2,540
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $8,500 $210 $6,590
122,000
kWh
$1,910
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,645 $1,200 $5,160
95,580
kWh
$1,485
-
kW-mo/yr
- - -
09 2.7132: Install timers on light switches in little used areas $3,925 $1,000 $3,160
58,720
kWh
$765
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,550 $4,730 $1,550
28,700
kWh
- - - -
TOTAL RECOMMENDED $268,985 $106,595 $44,800
829,880
kWh
$65,890
-
kW-mo/yr
$9,615
-
MMBtu
$(-2,820.0) $151,500
TOTAL IMPLEMENTED $203,910 $100,865 $33,960
628,960
kWh
$10,935
-
kW-mo/yr
$9,615
-
MMBtu
$(-2,100.0) $151,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs