ITAC Assessment: AM0671
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ITAC Assessment: AM0671
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Assessment Year 2014
Principal Product Foam plates and bowls
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 330,000
ft2
Annual Production 2,500,000,000
pieces
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,166,601 17,285,777
kWh
Electricity Demand $106,505 28,643
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $155,475 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $155,475

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4239: Eliminate or reduce compressed air usage $59,505 $4,370 $55,770
845,000
kWh
$3,735
-
kW-mo/yr
02 2.4322: Use or replace with energy efficient substitutes $39,640 $20,000 $37,150
562,900
kWh
$2,490
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $34,810 $18,000 $32,620
494,200
kWh
$2,190
-
kW-mo/yr
04 2.4314: Use synthetic lubricant $14,780 - $13,770
208,700
kWh
$1,010
-
kW-mo/yr
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,250 $4,550 $4,860
73,700
kWh
$390
-
kW-mo/yr
06 2.7135: Install occupancy sensors $880 $1,770 $830
12,500
kWh
$50
-
kW-mo/yr
07 2.2511: Insulate bare equipment $610 $30 $570
8,600
kWh
$40
-
kW-mo/yr
TOTAL RECOMMENDED $155,475 $48,720 $145,570
2,205,600
kWh
$9,905
-
kW-mo/yr
TOTAL IMPLEMENTED $155,475 $48,720 $145,570
2,205,600
kWh
$9,905
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs