| Assessment Year | 2014 |
|---|---|
| Principal Product | Mechanical springs |
| NAICS | 332613: Spring Manufacturing |
| SIC | 3495: Wire Springs |
| Sales Range | $10 M to 50M |
| # of Employees | 118 |
| Plant Area |
80,500
ft2
|
| Annual Production | 151,630,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $170,356 | 2,687,750 |
kWh
|
$0.063 |
| Electricity Demand | $51,634 | 6,827 |
kW-mo/yr
|
$7.56 |
| Electricity Fees | $4,654 | - |
|
- |
| Natural Gas | $22,206 | 3,382 |
MMBtu
|
$6.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,922 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,730 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $17,640 | - | - |
$17,640
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.8121: Apply for tax-free status for energy purchases | $31,250 | $10,000 | - | - | $6,250 | - | - | $25,000 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,060 | $1,200 |
$3,860
60,300
kWh
|
$1,200
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.3212: Optimize plant power factor | $2,335 | $6,805 | - |
$2,335
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $2,190 | $4,080 | - | - | - | - | $2,190 | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,050 | $605 |
$210
3,250
kWh
|
$30
-
kW-mo/yr
|
- | $810 | - | - | |
| 07 | 2.7135: Install occupancy sensors | $540 | $550 |
$540
8,450
kWh
|
- | - | - | - | - | |
| 08 | 2.4314: Use synthetic lubricant | $432 | - |
$318
4,969
kWh
|
$114
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $425 | $20 |
$325
5,100
kWh
|
$100
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $60,922 | $23,260 |
$5,253
82,069
kWh
|
$21,419
-
kW-mo/yr
|
$6,250 | $810 | $2,190 | $25,000 | ||
| TOTAL IMPLEMENTED | $57,730 | $16,435 |
$4,610
72,000
kWh
|
$18,870
-
kW-mo/yr
|
$6,250 | $810 | $2,190 | $25,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs