ITAC Assessment: AM0643
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ITAC Assessment: AM0643
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Assessment Year 2013
Principal Product Dairy products
NAICS 311520: Ice Cream and Frozen Dessert Manufacturing
SIC 2024: Ice Cream and Frozen Desserts
Sales Range $100
M
to 500
M
# of Employees 326
Plant Area 100,000
ft2
Annual Production 29,000
Tgal
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $477,640 10,123,500
kWh
Electricity Demand $173,539 17,626
kW-mo/yr
Electricity Fees $12,024 -
Natural Gas $154,497 27,116
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,374 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.2121: Increase amount of condensate returned $34,060 $250,000 - - $7,310
-
MMBtu
$23,900 $2,850
02 2.4231: Reduce the pressure of compressed air to the minimum required $12,370 $50 $9,260
197,000
kWh
$3,110
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $2,700 $1,800 $2,020
43,000
kWh
$680
-
kW-mo/yr
- - -
04 2.2511: Insulate bare equipment $1,940 $235 - - $1,940
-
MMBtu
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,900 $500 - - $1,900
-
MMBtu
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $1,960 $500 - - $1,960
-
MMBtu
- -
07 2.4314: Use synthetic lubricant $1,887 - $1,355
28,833
kWh
$532
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $307 $157 $125
2,650
kWh
$182
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $250 $126 $190
4,000
kWh
$60
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $57,374 $253,368 $12,950
275,483
kWh
$4,564
-
kW-mo/yr
$13,110
-
MMBtu
$23,900 $2,850
TOTAL IMPLEMENTED $52,230 $251,285 $9,260
197,000
kWh
$3,110
-
kW-mo/yr
$13,110
-
MMBtu
$23,900 $2,850
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs