ITAC Assessment: AM0639
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ITAC Assessment: AM0639
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Assessment Year 2013
Principal Product Plastic drums
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 90,000
ft2
Annual Production 1,450,000
pieces
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $582,514 15,892,000
kWh
Electricity Demand $271,294 28,866
kW-mo/yr
Electricity Fees $17,938 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,929 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,529

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,680 $500 $6,830
243,900
kWh
$3,850
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $7,550 $18 $4,830
172,500
kWh
$2,720
-
kW-mo/yr
-
03 2.8123: Pay utility bills on time $7,089 - - - $7,089
04 2.2615: Clean condenser tubes $6,020 $7,540 $2,860
102,200
kWh
$3,160
-
kW-mo/yr
-
05 2.3212: Optimize plant power factor $5,960 $13,780 - $5,960
-
kW-mo/yr
-
06 2.4314: Use synthetic lubricant $4,190 - $2,680
95,640
kWh
$1,510
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $1,440 $1,840 $1,440
51,540
kWh
- -
TOTAL RECOMMENDED $42,929 $23,678 $18,640
665,780
kWh
$17,200
-
kW-mo/yr
$7,089
TOTAL IMPLEMENTED $35,529 $8,058 $17,200
614,240
kWh
$11,240
-
kW-mo/yr
$7,089
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs