ITAC Assessment: AM0633
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ITAC Assessment: AM0633
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Assessment Year 2013
Principal Product Doors
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 84,600
ft2
Annual Production 890,000
pieces
Production Hrs. Annual 2,030
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,239 1,515,391
kWh
Electricity Demand $50,903 7,756
kW-mo/yr
Electricity Fees $8,190 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $179,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,555

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings
01 3.5317: Sell / offer by-product as animal feed $143,455 $102,715 - - $84,240
-
lb
$59,215 -
02 3.2123: Convert to high volume low pressure (hvlp) paint guns $17,500 $800 - - - - $17,500
03 2.3212: Optimize plant power factor $10,090 $12,690 - $10,090
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $520 $160 $270
5,400
kWh
$250
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,100 $16 $570
11,360
kWh
$530
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,420 $1,000 $2,800
55,900
kWh
$2,620
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $780 - $780
15,600
kWh
- - - -
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $245 - $125
2,500
kWh
$120
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $179,110 $117,381 $4,545
90,760
kWh
$13,610
-
kW-mo/yr
$84,240
-
lb
$59,215 $17,500
TOTAL IMPLEMENTED $34,555 $14,650 $3,975
79,400
kWh
$13,080
-
kW-mo/yr
- - $17,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs