| Assessment Year | 2012 |
|---|---|
| Principal Product | Structural steel fabrication |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
60,000
ft2
|
| Annual Production | 6,000
ton
|
| Production Hrs. Annual | 2,610
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $48,282 | 679,076 |
kWh
|
$0.071 |
| Electricity Demand | $23,128 | 3,267 |
kW-mo/yr
|
$7.08 |
| Electricity Fees | $4,911 | - |
|
- |
| Natural Gas | $1,894 | 206 |
MMBtu
|
$9.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $30,750 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,800 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $10,800 | $600 | - | - | $10,800 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,300 | $19,670 |
$7,200
98,700
kWh
|
$3,100
-
kW-mo/yr
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,990 | $350 |
$2,090
28,600
kWh
|
$900
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $975 | $15 |
$680
9,300
kWh
|
$295
-
kW-mo/yr
|
- | |
| 05 | 2.4314: Use synthetic lubricant | $285 | - |
$200
2,710
kWh
|
$85
-
kW-mo/yr
|
- | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $250 | $15 |
$175
2,420
kWh
|
$75
-
kW-mo/yr
|
- | |
| 07 | 2.7145: Install skylights | $3,330 | $10,400 |
$3,330
45,675
kWh
|
- | - | |
| 08 | 2.7145: Install skylights | $1,300 | $3,170 |
$1,300
17,760
kWh
|
- | - | |
| 09 | 2.7145: Install skylights | $520 | $1,410 |
$520
7,010
kWh
|
- | - | |
| TOTAL RECOMMENDED | $30,750 | $35,630 |
$15,495
212,175
kWh
|
$4,455
-
kW-mo/yr
|
$10,800 | ||
| TOTAL IMPLEMENTED | $14,800 | $20,050 |
$10,345
141,730
kWh
|
$4,455
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs