ITAC Assessment: AM0625
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ITAC Assessment: AM0625
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Assessment Year 2012
Principal Product Corrugated boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 68
Plant Area 35,000
ft2
Annual Production 144,000
thousand feet
Production Hrs. Annual 3,030
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,006 1,386,900
kWh
Electricity Demand $17,362 4,341
kW-mo/yr
Electricity Fees $2,250 -
Natural Gas $1,284 146
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $11,280 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7145: Install skylights $5,900 $6,720 $5,900
70,000
kWh
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,745 $605 $300
4,000
kWh
$25
-
kW-mo/yr
$1,420 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,540 $500 $1,300
15,700
kWh
$240
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $730 $425 $730
9,900
kWh
- - -
05 3.5212: Regrind, reuse, or sell scrap plastic parts $600 - - - - $600
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $440 - - $440
-
kW-mo/yr
- -
07 2.7124: Make a practice of turning off lights when not needed $190 - $140
1,900
kWh
$50
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $135 $13 $135
1,600
kWh
- - -
TOTAL RECOMMENDED $11,280 $8,263 $8,505
103,100
kWh
$755
-
kW-mo/yr
$1,420 $600
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs