ITAC Assessment: AM0624
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ITAC Assessment: AM0624
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Assessment Year 2012
Principal Product Injection, blow, extrusion molded components for auto industry
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 159
Plant Area 113,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 6,576
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $472,465 6,040,800
kWh
Electricity Demand $80,919 12,844
kW-mo/yr
Electricity Fees $600 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,690 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,200

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $415 $350 $365
4,500
kWh
$50
-
kW-mo/yr
- -
02 2.7124: Make a practice of turning off lights when not needed $360 - $360
4,420
kWh
- - -
03 2.6218: Turn off equipment when not in use $12,100 - $10,600
131,000
kWh
$1,500
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,790 $1,000 $350
4,260
kWh
$40
-
kW-mo/yr
$650 $750
05 2.7124: Make a practice of turning off lights when not needed $935 $400 $810
9,950
kWh
$125
-
kW-mo/yr
- -
06 2.4314: Use synthetic lubricant $2,490 - $2,160
22,680
kWh
$330
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $1,600 $480 $1,600
19,700
kWh
- - -
TOTAL RECOMMENDED $19,690 $2,230 $16,245
196,510
kWh
$2,045
-
kW-mo/yr
$650 $750
TOTAL IMPLEMENTED $17,200 $2,230 $14,085
173,830
kWh
$1,715
-
kW-mo/yr
$650 $750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs