ITAC Assessment: AM0623
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ITAC Assessment: AM0623
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Assessment Year 2012
Principal Product photovoltaic solar cells
NAICS 334413: Semiconductor and Related Device Manufacturing
SIC 3674: Semiconductors and Related Devices
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 140,000
ft2
Annual Production 35,700
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $387,312 7,531,637
kWh
Electricity Demand $199,236 14,400
kW-mo/yr
Electricity Fees $48,396 -
Natural Gas $28,482 3,579
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $150,326 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
01 2.2622: Replace existing chiller with high efficiency model $75,600 $270,000 $46,300
856,800
kWh
$16,700
-
kW-mo/yr
- - $12,600 -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $21,800 $13,240 $10,900
201,650
kWh
$10,900
-
kW-mo/yr
- - - -
03 2.7273: Install desiccant humidity control system $36,640 $10,000 $11,800
217,900
kWh
$4,240
-
kW-mo/yr
$20,600
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,838 $500 $2,430
44,960
kWh
$408
-
kW-mo/yr
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,538 $1,045 $1,130
21,000
kWh
$408
-
kW-mo/yr
- - - -
06 2.3212: Optimize plant power factor $4,500 $8,160 - $4,500
-
kW-mo/yr
- - - -
07 3.4113: Treat and reuse rinse waters $3,300 $3,000 - - - $2,100
-
Tgal
- $1,200
-
Tgal
08 2.7135: Install occupancy sensors $3,100 $570 $3,100
59,100
kWh
- - - - -
09 2.4314: Use synthetic lubricant $1,010 - $620
11,400
kWh
$390
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $150,326 $306,515 $76,280
1,412,810
kWh
$37,546
-
kW-mo/yr
$20,600
-
MMBtu
$2,100
-
Tgal
$12,600 $1,200
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs