| Assessment Year | 2012 |
|---|---|
| Principal Product | Tubing |
| NAICS | 331491: Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding |
| SIC | 3356: Rolling, Drawing, and Extruding of Nonferrous Metals, Except Copper and Aluminum |
| Sales Range | $50 M to 100M |
| # of Employees | 145 |
| Plant Area |
165,000
ft2
|
| Annual Production | 3,600
thousand feet
|
| Production Hrs. Annual | 8,592
hrs
|
| Location (State) | Louisiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $751,791 | 10,609,317 |
kWh
|
$0.071 |
| Electricity Demand | $0 | 23,364 |
kW-mo/yr
|
$0.000 |
| Electricity Fees | $4,340 | - |
|
- |
| Natural Gas | $227,242 | 42,954 |
MMBtu
|
$5.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $177,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,510 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $80,000 | $240,000 | - | - | - | - | $80,000 | |
| 02 | 3.4151: Minimize water usage | $42,000 | $7,000 | - | - |
$(-2,760.0)
-
MMBtu
|
- | $44,760 | |
| 03 | 2.4133: Use most efficient type of electric motors | $25,450 | $69,300 |
$23,510
419,900
kWh
|
$1,940
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,720 | $520 |
$8,060
144,000
kWh
|
$660
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,770 | $55 |
$7,170
128,000
kWh
|
$600
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,900 | $500 | - | - |
$6,900
-
MMBtu
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,780 | $870 |
$315
5,600
kWh
|
$25
-
kW-mo/yr
|
- | $2,440 | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,300 | - | - |
$2,300
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $560 | - |
$490
8,700
kWh
|
$70
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $550 | - |
$510
9,000
kWh
|
$40
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $177,030 | $318,245 |
$40,055
715,200
kWh
|
$5,635
-
kW-mo/yr
|
$4,140
-
MMBtu
|
$2,440 | $124,760 | ||
| TOTAL IMPLEMENTED | $37,510 | $70,690 |
$32,375
578,200
kWh
|
$2,695
-
kW-mo/yr
|
- | $2,440 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs