ITAC Assessment: AM0618
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ITAC Assessment: AM0618
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Assessment Year 2012
Principal Product Wire products and displays
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 108
Plant Area 295,000
ft2
Annual Production 15,000
pieces
Production Hrs. Annual 2,350
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $242,564 2,707,192
kWh
Electricity Demand $158,306 10,705
kW-mo/yr
Electricity Fees $10,433 -
Natural Gas $181,608 24,208
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,880 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 3.6192: Use a less expensive method of waste removal $23,700 - - - $23,700
-
lb
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,050 $500 $5,350
83,800
kWh
$2,700
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,200 $17,720 $4,130
63,600
kWh
$2,070
-
kW-mo/yr
- - -
04 3.7132: Reuse rags until completely soiled $2,230 - - - - - $2,230
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,940 $920 $360
5,560
kWh
$50
-
kW-mo/yr
- $1,530 -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $1,000 $190 - - - - $1,000
07 2.7124: Make a practice of turning off lights when not needed $750 - $480
7,400
kWh
$270
-
kW-mo/yr
- - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $650 $25 $430
6,600
kWh
$220
-
kW-mo/yr
- - -
09 2.4314: Use synthetic lubricant $360 - $240
3,700
kWh
$120
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $44,880 $19,355 $10,990
170,660
kWh
$5,430
-
kW-mo/yr
$23,700
-
lb
$1,530 $3,230
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs