| Assessment Year | 2012 |
|---|---|
| Principal Product | Electrical power transformers |
| NAICS | 334416: Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing |
| SIC | 3612: Power, Distribution, and Specialty Transformers |
| Sales Range | $100 M to 500M |
| # of Employees | 300 |
| Plant Area |
201,000
ft2
|
| Annual Production | 12,500
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $739,790 | 8,984,495 |
kWh
|
$0.082 |
| Electricity Demand | $145,644 | 15,712 |
kW-mo/yr
|
$9.27 |
| Electricity Fees | $14,108 | - |
|
- |
| Natural Gas | $428,109 | 80,595 |
MMBtu
|
$5.31 |
| TOTAL YEARLY COSTS | $1,327,651 | |||
| RECOMMENDED SAVINGS* | $237,070 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.114: Add/modify equipment to improve drying process | $98,005 | $5,200 |
$5
(-80)
kWh
|
- | $98,000 | - | |
| 02 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $37,900 | $400 | - | - | - | $37,900 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $44,215 | $2,000 |
$35,185
467,230
kWh
|
$9,030
-
kW-mo/yr
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $24,800 | $47,800 | - |
$24,800
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,480 | $23,500 |
$10,765
192,270
kWh
|
$3,715
-
kW-mo/yr
|
- | - | |
| 06 | 2.6218: Turn off equipment when not in use | $8,600 | - |
$8,600
154,000
kWh
|
- | - | - | |
| 07 | 2.7124: Make a practice of turning off lights when not needed | $8,950 | $500 |
$8,950
159,900
kWh
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $120 | $40 |
$120
2,200
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $237,070 | $79,440 |
$63,625
975,520
kWh
|
$37,545
-
kW-mo/yr
|
$98,000 | $37,900 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs