| Assessment Year | 2012 |
|---|---|
| Principal Product | Carbide drill bits |
| NAICS | 333515: Cutting Tool and Machine Tool Accessory Manufacturing |
| SIC | 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
95,000
ft2
|
| Annual Production | 322,212
pieces
|
| Production Hrs. Annual | 8,424
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $593,730 | 10,452,982 |
kWh
|
$0.057 |
| Electricity Demand | $152,481 | 21,264 |
kW-mo/yr
|
$7.17 |
| Electricity Fees | $16,922 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,689,480 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,582,929 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $1,383,679 | $251,064 |
$(-153,281.0)
(-2,670,408)
kWh
|
$(-25,000.0)
-
kW-mo/yr
|
$(-38,040.0) | - | $1,600,000 | |
| 02 | 2.7232: Replace existing hvac unit with high efficiency model | $90,500 | $180,000 |
$78,000
1,345,000
kWh
|
$12,500
-
kW-mo/yr
|
- | - | - | |
| 03 | 3.5311: Recover and reuse waste material | $144,150 | $85,000 |
$(-4,705.0)
(-58,815)
kWh
|
$(-1,145.0)
-
kW-mo/yr
|
- | $150,000 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $52,200 | $124,000 |
$44,900
782,472
kWh
|
$7,300
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $12,691 | $3,566 |
$12,691
221,101
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,360 | $65 |
$2,460
81,866
kWh
|
$900
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,900 | $1,625 |
$2,460
42,800
kWh
|
$440
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $1,689,480 | $645,320 |
$(-17,475.0)
(-255,984)
kWh
|
$(-5,005.0)
-
kW-mo/yr
|
$(-38,040.0) | $150,000 | $1,600,000 | ||
| TOTAL IMPLEMENTED | $1,582,929 | $461,689 |
$(-110,626.0)
(-1,903,951)
kWh
|
$(-18,405.0)
-
kW-mo/yr
|
$(-38,040.0) | $150,000 | $1,600,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs