ITAC Assessment: AM0603
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ITAC Assessment: AM0603
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Assessment Year 2012
Principal Product storage tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 205
Plant Area 110,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 3,146
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,519 1,457,403
kWh
Electricity Demand $66,002 13,101
kW-mo/yr
Electricity Fees $15,735 -
Fuel Oil #1 $511,050 19,079
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $131,989 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $125,414

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Fuel Oil #1 Savings Administrative Changes Savings
01 2.7231: Use radiant heater for spot heating $80,070 $66,160 $(-413,250.0)
(-5,660,930)
kWh
$(-17,730.0)
-
kW-mo/yr
- $511,050
-
MMBtu
-
02 4.652: Replace existing equipment with more suitable substitutes $30,000 $2,320 - - - - $30,000
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,750 $1,000 $3,500
47,900
kWh
$1,250
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $4,730 $9,440 - $4,730
-
kW-mo/yr
- - -
05 2.7134: Use photocell controls $2,890 $260 $2,300
31,500
kWh
$590
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,080 $1,000 $1,530
21,000
kWh
$550
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,040 $500 $1,440
19,700
kWh
$600
-
kW-mo/yr
- - -
08 2.8123: Pay utility bills on time $1,684 - - - $1,684 - -
09 2.7124: Make a practice of turning off lights when not needed $1,655 - $1,015
13,900
kWh
$640
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,180 $3,110 $870
11,890
kWh
$310
-
kW-mo/yr
- - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $720 $20 $540
7,400
kWh
$180
-
kW-mo/yr
- - -
12 2.6218: Turn off equipment when not in use $190 - $190
2,560
kWh
- - - -
TOTAL RECOMMENDED $131,989 $83,810 $(-401,865.0)
(-5,505,080)
kWh
$(-8,880.0)
-
kW-mo/yr
$1,684 $511,050
-
MMBtu
$30,000
TOTAL IMPLEMENTED $125,414 $74,370 $(-403,070.0)
(-5,521,540)
kWh
$(-14,250.0)
-
kW-mo/yr
$1,684 $511,050
-
MMBtu
$30,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Fuel Oil #1 Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs